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Corner Air Shower with Sole Cleaning Function | Cleanroom Entry Portal
Λεπτομέρειες:
| Μάρκα: | MRJH |
| Πιστοποίηση: | ISO.GMP.CE.UL.ROHS |
Πληρωμής & Αποστολής Όροι:
| Ποσότητα παραγγελίας min: | 1 |
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| Τιμή: | Contact Us |
| Χρόνος παράδοσης: | 7-15 εργάσιμες ημέρες |
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Λεπτομερής ενημέρωση |
Περιγραφή προϊόντων
Our Corner Air Shower with Integrated Sole Cleaning System is an advanced, space-efficient personnel decontamination solution designed for high-standard cleanroom environments. It effectively removes particulate contaminants from both clothing and shoe soles simultaneously, preventing pollutants from entering critical areas .
This unit combines high-velocity HEPA-filtered air showers with mechanized brush and/or cleaning fluid systems targeting shoe bottoms. Installed at (cleanroom) or controlled environment entry points, it serves as a crucial barrier against external contamination . The innovative corner design allows for optimal facility layout, saving space while ensuring thorough decontamination for personnel entering from two perpendicular pathways.
Ideal for industries like pharmaceuticals, biotechnology, food processing, and electronics manufacturing, where even minute particles on shoe soles can compromise product quality and safety .
| Feature Category | Description | Benefit |
|---|---|---|
| Dual Decontamination | Combines full-body high-velocity air shower (using HEPA-filtered air at ~20 m/s) with an integrated automated shoe sole cleaning system. | Comprehensive Cleaning: Simultaneously removes dust from clothing and stubborn debris from shoe soles, enhancing overall cleanliness and reducing contamination risk more effectively than standard air showers. |
| Sole Cleaning Technology | Utilizes rotating brush modules , sometimes combined with water spray or cleaning solutions , and may include an air-knife or drying section . | Targeted Cleaning: Mechanically scrubs and cleans shoe soles, which are primary contamination vectors. The drying function prevents wet soles from entering clean areas. |
| Space-Efficient Corner Design | Engineered to fit neatly into facility corners. | Optimal Space Utilization: Saves valuable floor space in often crowded production areas and simplifies facility workflow by utilizing often underutilized corner spaces. |
| High-Efficiency Filtration | Equipped with HEPA filters and often pre-filters for the air shower system, ensuring clean air is used for blow-off . Some models feature a dedicated dust collection system for sucked-air . | Clean Air Supply: Recirculates and purifies air, ensuring the spray is contaminant-free and maintains the integrity of the cleanroom environment. |
| Automated Operation | Features automatic door interlocking , sensor-activated cycles (e.g., pressure sensors, infrared sensors ), and programmable logic controller (PLC) controls. | User-Friendly & Consistent: Ensures a standardized, hands-free decontamination cycle, preventing premature entry or exit and guaranteeing process consistency. |
| Durable Construction | Typically constructed from stainless steel or powder-coated steel panels. | Longevity & Cleanability: Resists corrosion, withstands rigorous use and frequent cleaning with industrial disinfectants, ensuring a long service life and hygienic conditions. |
| Water & Waste Management (Wet Systems) | Incorporates a water tank, drainage system , and sometimes a sewage disposal mechanism or sedimentation area for efficient waste handling. | Easy Maintenance: Contains and manages wastewater and dislodged debris, simplifying the cleaning process and preventing system clogging. |
| Safety & Comfort | Includes features like non-slip flooring , protective (guardrails) , and well-positioned nozzles. | Safe User Experience: Prevents slips and falls during the cleaning cycle, ensuring operator safety and comfort. |
This integrated air shower is critical in environments where stringent contamination control is paramount:
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Pharmaceutical & Biotechnology Manufacturing: Prevents cross-contamination during drug production, especially in sterile filling and packaging areas .
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Medical Device Production: Protects sensitive products like implants and diagnostic equipment from particulate contamination .
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Food & Beverage Processing: Maintains hygienic conditions in production areas (e.g., ready-to-eat foods, dairy, meat processing) to comply with HACCP and GMP standards, preventing pathogen entry .
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Electronics & Semiconductor Fabrication: Protects delicate components (e.g., microchips, circuit boards) from damaging dust particles that can cause product failure .
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Precision Engineering & Optics: Essential for manufacturing high-precision mechanical parts, lenses, and lasers where microscopic particles can affect performance .
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Research Laboratories: Used in life sciences, nanotechnology, and materials science labs to maintain sterile and particulate-free experimental conditions .
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Aerospace: Used in the production and assembly of sensitive aerospace components where cleanliness is critical.
| Parameter | Specification |
|---|---|
| Air Velocity | Typically ~20 m/s from nozzles |
| Filtration Efficiency | HEPA filters (typically for particles ≥0.3 μm) |
| Sole Cleaning Method | Rotating brushes, optionally with spray cleaning and air drying |
| Control System | Automated PLC/Sensor-based control |
| Interlocking System | Yes (prevents both doors from opening simultaneously) |
| Construction Material | Stainless Steel (SUS 304/316) or powder-coated steel |
| Power Supply | Customizable per regional standards (e.g., 220V/380V, 50/60Hz) |
| Dimensions | Customizable based on required capacity and available space |
Q1: How does the integrated sole cleaning system work in the corner air shower?
A1: The sole cleaning mechanism is activated automatically when a user enters the unit. Typically, it consists of rotating brushes (often with optional disinfectant or water spray) located on the floor grid. As the high-velocity HEPA-filtered air cleans the body, users gently rub their shoes on these brushes. This dual action effectively dislodges and removes stubborn dirt and microbiological contaminants from shoe soles, which are a major contamination vector. Many models also include an air-knife or drying function to prevent wet soles from entering the cleanroom.
Q2: What are the key advantages of a corner design compared to a standard straight-through air shower?
A2: The corner design offers two significant advantages:
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Space Efficiency: It fits perfectly into a facility's corner, optimizing floor space layout. This is invaluable in crowded production areas where every square meter counts.
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Improved Workflow: It naturally accommodates an L-shaped personnel flow pattern (entering from one direction and exiting perpendicularly), which can better integrate with specific cleanroom annex layout requirements and prevent congestion.
Q3: Is the water or waste from the sole cleaning process difficult to manage?
A3: Not at all. Models that utilize a wet cleaning system (spray) are designed with integrated water management. They include a collection tank, drainage system, and often a sedimentation or filtration unit to capture debris. This makes routine maintenance simple. Furthermore, many units offer a highly effective dry brushing option combined with powerful air showering, which eliminates the need for water and wastewater management entirely, simplifying operation and reducing maintenance costs.